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SAI WELD INDIA
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Authorised Distributor of Thermal Dynamics Plasma Cutting Machine
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Powermax105
 
 
   
 
Description
With the maximum power and performance for air plasma in our line, the Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and reliability for the most demanding cutting and gouging jobs. Seven Duramax torch styles provide greater versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.
 
Operating Data
Cut capacity Handheld Cut Cut speed
Recommended 1-1/4" (32 mm) 20 ipm (500 mm/min)
Severance 2" (50 mm) (125 mm/min.)
Pierce 7/8" (22 mm) *  
 
Applications
Hand cutting
Gouging
Automated cutting
  - X-Y table
- Track systems
- Pipe systems
- Robotic systems
 
Specifications
Input Voltages 
CSA
CE
CE
CCC
200 – 600 V, 3-PH, 50/60 Hz
230 – 400 V, 3-PH, 50/60 Hz 
400 V, 3-PH, 50/60 Hz 
380 V, 3-PH, 50/60 Hz
Input Current @16.8 kW CSA

CE
CE
CCC
200/208/240/480/600 V, 3-PH,
58/56/49/25/22 A
230/400 V, 3-PH, 50/29 A 
400 V, 3-PH, 28 A
380 V, 3-PH, 30 A
Output current   30 - 105 A
Rated output voltage   160 VDC
Duty cycle @ 40°C (104°F) CSA



CE



CE

CCC
200-600 V   70% @ 105 A, 240 V, 3-PH
80% @ 105 A, 480 – 600 V, 3-PH
100% @ 94 A, 480 – 600 V, 3-PH
100% @ 88 A, 240 V, 3-PH
230-400 V   70% @ 105 A, 230 V, 3-PH
80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
100% @ 88 A, 230 V, 3-PH
400 V80% @ 105 A, 400 V, 3-PH
100% @ 94 A, 400 V, 3-PH
380 V80% @ 105 A, 380 V, 3-PH
100% @ 94 A, 380 V, 3-PH
Open circuit voltage (OCV) CSA
CE
(200 – 600 V) 300 VDC, CE (230 – 400 V) 288 VDC
(400 V) 292 VDC, CCC (380 V) 280 VDC
Dimensions with handles   592 mm (23.3") D; 274 mm (10.8") W; 508 mm (20.0") H
Weight with 7.6 m (25') torch CSA
CE CE
CCC
45 kg (100 lbs)
45 kg (100 lbs) (230 – 400V)
41 kg (91 lbs) (400 V)
41 kg (91 lbs)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting:    217 l/min (460 scfh, 7.7 scfm) @5.9 bar (85 psi)
Gouging:  227 l/min (480 scfh, 8.0 scfm) @4.8 bar (70 psi)
Input power cable length   3 m (10' )
Power supply type   Inverter - IGBT
 
Engine-driven generator operation
Engine Drive Rating (kW) System Output (amps) Performance (arc stretch)
30 105 Full
22.5 105 Limited
22.5 85 Full
15 85 Limited
15 65 Full
 
Cut Chart
Material
Current
(amps)
Metric unit Imperial unit
Thickness
(mm)
Maximum
cut speed*
(mm/min)
Thickness
(inches)
Maximum
cut speed*
(ipm)
Mild steel 45
105
105
105
105
105
3
6
12
20
25
32
6150
6360
2580
1180
780
500
10 GA
1/4
1/2
3/4
1
1-1/14
205
240
95
50
30
20
Stainless steel 105
105
105
105
6
12
20
25
7500
2330
990
660
1/4
1/2
3/4
1
280
85
42
25
Aluminum 105
105
105
105
6
12
20
25
8330
3070
1470
970
1/4
1/2
3/4
1
330
114
62
37
 
* Maximum cut speeds are the results of Hypertherm’s laboratory testing.
  For optimum cut performance, actual cutting speeds may vary based on different cutting applications.
  Refer to the operator manual for more details.
 
 
 
 
 
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